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Elements and Performance Criteria

  1. Plan and prepare for work
  2. Set up and test equipment
  3. Heat and cut material
  4. Shut down equipment and clean up
  5. Complete documentation

Required Skills

REQUIRED KNOWLEDGE AND SKILLS

This describes the essential knowledge and skills and their level required for this unit

Required knowledge

Regulations relating to heating and cutting materials using oxyLPG equipment for the rail industry

Relevant OHampS and environmental protection procedures and guidelines

OxyLPG heating and cutting equipment setup and operating techniques

LPG heating and cutting equipment types characteristics uses and limitations

Job safety analysis JSA and safe work method statements

Characteristics from material safety data sheets MSDS

Correct storage of materials and environmentally friendly waste management

Problems that may occur and action that can be taken to resolve them

Hazards that may occur and ways of controlling the risks involved

Knowledge of rail stresses

Required skills

Communicate effectively with others when heating and cutting materials using oxyLPG

Read and interpret instructions procedures information and relevant documentation

Interpret and follow operational instructions and prioritise work

Complete documentation

Operate electronic communication equipment to required protocol

Work collaboratively with others

Report and rectify within limits of own role problems faults and malfunctions that may occur in accordance with regulatory requirements and workplace procedures

Apply precautions and required action to minimise control or eliminate potential hazards during work activities

Plan own work including predicting consequences and identifying improvements

Monitor work activities in terms of planned schedule

Modify activities depending on differing operational contingencies risk situations and environments

Work systematically with required attention to detail without injury to self or others or damage to goods or equipment

Maintain equipment to manufacturer specifications

Identify select and effectively use relevant materials and equipment

Adapt to differences in equipment in accordance with standard operating procedures

Select and use required personal protective equipment PPE conforming to industry and OHampS standards

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required knowledge and skills the range statement and the assessment guidelines for this Training Package

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria of this unit and include demonstration of applying

the underpinning knowledge and skills

relevant legislation and workplace procedures

other relevant aspects of the range statement

Assessment must include exercises that demonstrate competent performance of the following in a range of situations

locate interpret and apply relevant information standards and specifications

comply with site safety plan and OHampS legislation regulations and codes of practice applicable to workplace operations

comply with organisational policies and procedures including quality requirements

safely and effectively use tools plant and equipment

communicate and work effectively and safely with others

use oxyLPG systems to heat and cut rails to specification

Context of and specific resources for assessment

Performance is demonstrated consistently over a period of time and in a suitable range of contexts

Resources for assessment include

a range of relevant exercises case studies andor other simulated practical and knowledge assessment andor

access to an appropriate range of relevant operational situations in the workplace

In both real and simulated environments access is required to

relevant and appropriate materials and equipment and

applicable documentation including workplace procedures regulations codes of practice and operation manuals

Method of assessment

As a minimum assessment of knowledge must be conducted through appropriate writtenoral tests

Practical assessment must occur

through activities in an appropriately simulated environment andor

in an appropriate range of situations in the workplace


Range Statement

RANGE STATEMENT

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance.

Work may involve exposure to:

chemicals

dangerous or hazardous substances

movement of equipment, goods and vehicles

Types of cutting may vary according to:

location

rail mass or type

crossing and switch type

rail, switch or crossing material

Equipment may include:

mechanical handling and lifting equipment

hand tools, including impact wrenches, tie tampers, gauges, track jacks, spiking hammers and bars

oxy-LPG equipment, including:

cylinders

regulators

cutting tips

heating tips

gas hoses

cutting blowpipes

flint lighters

hand grinders

wire brushes

rail thermometers and/or ‘thermomelt’ crayons

cutting and boring equipment

fastening equipment

fume extraction equipment for use with manganese rail

measuring tapes and rules

clamps and support stands

Materials may include:

heating and cutting consumables

rails

rail bolts

plain rod, plate and pipe

PPE may include:

high visibility clothing

long pants and shirts

hearing protection

long gloves

spats

sunscreen

sunglasses

welding helmet

safety glasses

insect repellent

safety headwear

safety footwear

portable radios and mobile phones

hand lamps

flags

safety devices

special PPE when cutting manganese rail

Communication equipment may include:

two-way radios

telephones, including mobile phones

agreed audible or hand signals

Depending on the type of organisation concerned and the local terminology used, organisational procedures may be known as:

company procedures

enterprise procedures

workplace procedures

established procedures

Information and documents may include:

information provided by other workplace personnel

inspection reports

work orders

technical instructions and MSDS

manufacturer or workplace equipment instructions and operation manuals

emergency procedure manuals

two-way radio or mobile telephone operation procedures

conditions of service, legislation and industrial agreements, including workplace agreements and awards

Applicable procedures and codes may include:

legislated rail safety requirements, including acts and regulations from each applicable state and territory, together with any nationally approved compliance codes and/or guidelines

relevant state and territory legislation relating to:

environmental protection

OH&S

local authority regulations and procedures